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| KMAK1000 | Manufacturing Processes I | 3+1+0 | ECTS:5 | | Year / Semester | Spring Semester | | Level of Course | Short Cycle | | Status | Compulsory | | Department | DEPARTMENT of MECHANICAL and METAL TECHNOLOGIES | | Prerequisites and co-requisites | None | | Mode of Delivery | | | Contact Hours | 14 weeks - 3 hours of lectures and 1 hour of practicals per week | | Lecturer | Doç. Dr. Serkan BIYIK | | Co-Lecturer | Lecturer Gül Gedik Gültekin | | Language of instruction | Turkish | | Professional practise ( internship ) | None | | | | The aim of the course: | | This course aims to process the screws by using lathe, to do special turning processes, to process helical and straight geers by using milling in manifacturing workshop |
| Learning Outcomes | CTPO | TOA | | Upon successful completion of the course, the students will be able to : | | | | LO - 1 : | Learns calculation of square screws, trapezoida screws, round screws, multi-rim screws and to process this profiles on lathe. | 2 - 3 - 7 | 1, | | LO - 2 : | Operate eccentric turning operations at lathe | 2 - 3 - 7 | 1, | | LO - 3 : | Operate steady rest turning operations at lathe | 2 - 3 - 7 | 1, | | LO - 4 : | Operate spring winding operations at lathe | 2 - 3 - 7 | 1, | | LO - 5 : | Operate straight gears operations at milling | 2 - 3 - 7 | 1, | | LO - 6 : | Operate helical gears operations at milling | 2 - 3 - 7 | 1, | | CTPO : Contribution to programme outcomes, TOA :Type of assessment (1: written exam, 2: Oral exam, 3: Homework assignment, 4: Laboratory exercise/exam, 5: Seminar / presentation, 6: Term paper), LO : Learning Outcome | | |
| Square screw, trapezoidal screw, round screw and multi-rim screw calculations and this screw profiles processing on turning. Teaching special turning processes, eccentric turning. Straight and helical gears calculations and this gears processing on milling. |
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| Course Syllabus | | Week | Subject | Related Notes / Files | | Week 1 | Definition and properties of square screw. | | | Week 2 | Square screw processing on lathe. | | | Week 3 | Definition and properties of trapezoidal screw. | | | Week 4 | Trapezoidal screw processing on lathe. | | | Week 5 | Definition and properties of round screw. | | | Week 6 | Round screw processing on lathe. | | | Week 7 | Definition and properties of multi-rim screw. | | | Week 8 | multi-rim screw processing on lathe. | | | Week 9 | A written midterm exam | | | Week 10 | Definition, properties, types of springs and spring winding at lathe. | | | Week 11 | Eccentric turning operation. | | | Week 12 | Definition and types of a steady rest. | | | Week 13 | Special turning processes. | | | Week 14 | Definition, usage areas and milling processing of straigth gears. | | | Week 15 | Definition, usage areas and milling processing of helical gears. | | | Week 16 | Final exam | | | |
| 1 | Nebiler, İ. 2008 Modül Eğitim Araçları Ankara | | | |
| Method of Assessment | | Type of assessment | Week No | Date | Duration (hours) | Weight (%) | | Mid-term exam | 9 | 15/04/2024 | 1,00 | 50 | | End-of-term exam | 16 | 03/06/2024 | 1,00 | 50 | | |
| Student Work Load and its Distribution | | Type of work | Duration (hours pw) | No of weeks / Number of activity | Hours in total per term | | Yüz yüze eğitim | 4 | 14 | 56 | | Sınıf dışı çalışma | 4 | 15 | 60 | | Arasınav için hazırlık | 2 | 8 | 16 | | Arasınav | 1 | 1 | 1 | | Dönem sonu sınavı için hazırlık | 2 | 8 | 16 | | Dönem sonu sınavı | 1 | 1 | 1 | | Total work load | | | 150 |
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